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The production process of a puzzle two-piece box (lid and base) mainly involves several key steps: design, material selection, printing, cutting, assembly, and quality inspection. Here’s the detailed process:
● Client Requirement Consultation: Based on the client's puzzle theme, size, and appearance requirements, an overall design plan is made.
● Box Style Design: The design should align with the puzzle's theme, including branding, logos, puzzle images, or related text. The two-piece box design should ensure that it is both attractive and easy to open.
● Size Design: The box size is determined based on the number of puzzle pieces, their size, and the purpose of the box, ensuring the box can perfectly hold the puzzle and provide good protection.
● Cardboard Selection: High-quality thick cardboard or corrugated cardboard is typically used for the box to ensure strength and durability.
● Surface Paper Selection: Depending on client preferences, various surface papers can be chosen, such as matte, glossy, or special textured paper, paired with different printing effects.
● Eco-friendly Materials: With increasing environmental concerns, many clients prefer eco-friendly materials. Recyclable cardboard or paper is often selected to meet environmental standards.
● Pattern Printing: The pre-designed patterns, logos, or text are printed on the surface paper using processes such as offset printing or UV printing, ensuring vibrant colors and clear images.
● Surface Treatment: Various surface finishes can be applied based on needs, including lamination (matte or glossy), hot stamping, embossing, or UV coating to enhance the texture and visual appeal of the box.
● Die-cutting Process: Special die-cutting equipment is used to precisely cut the printed cardboard into the shapes and sizes needed for the box structure.
● Creasing: During die-cutting, creases are made to ensure that the folds of the box are smooth, aesthetically pleasing, and easy to fold.
● Manual or Mechanical Assembly: The assembly of the two-piece box can be done manually or by automated machinery. The die-cut cardboard is folded into shape and firmly secured to ensure durability and stability.
● Reinforcement: For larger or heavier puzzle boxes, additional reinforcement may be applied at the corners to enhance the box’s load-bearing capacity.
● Size Check: Ensure that the box size matches the design specifications, can hold the puzzle, and opens/closes easily.
● Print Quality Check: Verify that the images are clear, colors are accurate, and there are no surface defects.
● Structure Check: Ensure that the box is sturdy, undamaged, and that the lid and base fit tightly together.
● Packaging: After production, the puzzle two-piece boxes are packaged according to the client's requirements, usually individually or in bulk, depending on the order size and shipping needs.
● Shipping: Once packaged, the boxes are prepared for shipment, ensuring they reach the client safely.
Through this detailed production process, Cangnan South Print Co., Ltd. creates beautifully designed and functional two-piece puzzle boxes that offer excellent packaging solutions for clients, providing both elegance and durability.
